Creating custom printed mylar bags for your brand is a powerful way to showcase identity, maintain freshness, and make a lasting impression on your customers. Whether you're a startup or an established company looking to enhance your packaging game, understanding the process of designing and producing custom mylar bags can give you a unique edge.
Table of Contents
- Start with a Strong Custom Design
- Choose the Right Mylar Material and Finish
- Printing Options for Custom Printed Mylar Bags
- Benefits of Ordering Custom Mylar Bags Wholesale
- Final Tips for Successful Mylar Bags Custom Projects
Your design is the first thing people notice. To create an impactful custom mylar bag, your brand message needs to come across clearly and creatively.
- Logo placement: Center or top-left positioning often works best.
- Color scheme: Match your brand colors and make sure they pop on Mylar’s reflective surface.
- Typography: Use fonts that are easy to read at a glance.
- Visual hierarchy: Important information like flavor, quantity, or call-to-action should stand out.
- Window or no window: Decide whether to allow customers to peek at the contents.
Design files should be set up in vector formats (like .AI or .PDF) and use CMYK color mode for accurate printing results.
Not all custom mylar bags are created equal. The right material and finish can enhance your product’s shelf appeal, durability, and preservation capabilities.
Common materials used for custom mylar bags:
- PET/VMPET/PE structures for standard durability and barrier protection.
- Metalized layers for enhanced light and oxygen blocking.
- Child-resistant options for added safety in certain industries.
Available finishes include:
- Glossy
- Matte
- Soft-touch
- Holographic
- Metallic foil stamping
The material thickness also matters. For most mylar bags custom projects, thickness ranges from 3.5 to 5 mils depending on the product inside and desired protection.
How your graphics are printed plays a huge role in quality and brand perception. For custom printed mylar bags, two main printing methods dominate the market.
1. Digital Printing
- Low setup costs
- Quick turnaround
- Excellent color accuracy
- Variable data printing (e.g. for unique barcodes)
2. Rotogravure (Gravure) Printing
- Extremely high print quality
- Cost-efficiency at scale
- Consistent color reproduction
Special effects like spot UV, embossing, debossing, and foil stamping can also be added to elevate the look of your custom mylar bags.
When you're scaling your business or planning consistent launches, going wholesale makes a lot of sense.
Why order custom mylar bags wholesale?
- Lower unit cost: The more you buy, the cheaper each bag becomes.
- Consistency: Uniform quality across batches.
- Inventory planning: Meet market demand without delays.
- More design options: Greater flexibility with finishes, effects, and sizes when ordering in bulk.
You can even streamline your process by working with a full-service supplier who handles everything from artwork adjustment to packaging logistics.
To avoid common mistakes and ensure a smooth experience, keep these tips in mind:
- Request physical samples before going into full production.
- Double-check dielines to avoid cut or fold errors.
- Work with experienced suppliers who specialize in mylar bags custom projects.
- Test bag sealing and durability if you plan to fill and ship over long distances.
Quick checklist:
- High-resolution vector artwork
- Proper dieline setup
- Clear specifications (size, finish, quantity)
- Sample approval before mass production
- Trusted production partner
What sizes can I get for custom mylar bags?
Custom mylar bags can be made in virtually any size. Popular options include 3.5g, 7g, and 1 oz styles, but you can also request unique dimensions tailored to your product.
How long does it take to produce custom printed mylar bags?
Turnaround time varies depending on the order size and printing method. Digital runs may take 1–2 weeks, while wholesale gravure orders can take 3–6 weeks including sampling and approval.
Can I include custom features like zippers or tear notches?
Yes! You can add features like resealable zippers, hang holes, tear notches, child-resistant seals, and even QR codes to your custom mylar bags.
What’s the minimum order quantity for mylar bags custom production?
It depends on your supplier, but many offer low minimums starting from 500 to 1,000 pieces, especially for digitally printed bags.
Is it more affordable to order custom mylar bags wholesale?
Definitely. Ordering custom mylar bags wholesale can significantly reduce your per-unit cost, especially if you plan to reorder regularly or supply multiple products.
Can I change my design between orders?
Yes, if you're doing digital printing. For rotogravure, changing the design might require a new printing cylinder, which adds cost—so it’s better to finalize the design before bulk production.